CNG products (compressed natural gas)

The Hy-Lok CNG products such as receptacles, ball valves, check valves, filters, extraction valves and pipe fittings have been developed specially for use in CNG-fuelled vehicles (Compressed Natural Gas). Our CNG products conform to Directives ECE R110 and AGA/CGA NGV.

[Translate to Englisch:] Hy-Lok Tanknippel Serie QC1/QC2
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Receptacles for Compressed Natural Gas

Application

Hy-Lok receptacles are designed for permanent installation on CNG-fuelled vehicles.

QC1 Series receptacles use the AGA/CGA NGV 1 profile. This allows 100% interchangeability with all pump nozzles that meet standard AGA/CGA NGV 1. QC2 Series receptacles are tested and approved to AGA/CGA NGV 1 and ECE R110. They have been designed specially for the fuelling of buses and trucks and have first-class flow properties.

Safe Fuelling of CNG-fuelled Vehicles

The Hy-Lok QC1 and QC2 Series CNG receptacles comprise an extremely reliable check valve that opens only when a difference in pressure exists during filling. The integrated check valve ensures a unidirectional flow. It is equipped with a self-centering valve stem. Dust caps are supplied as standard with all receptacles.

Pressure: up to 250 bar (3600 psi) at 38°C (100°F)
Temperature: -40 °C to 121 °C (-40 °F to 250 °F)
Material: Stainless steel 316 or brass
Seal material: NBR
O-ring material: NBR

  • Series QC1 or QC2 (buses and trucks)
  • Optional: Dirt filter 50 micron

  • 100% works test
  • In conformity with AGA/CGA NGV and ECE R110 (QC2 Series) for use in CNG-fuelled vehicles

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[Translate to Englisch:] Kugelhahn für komprimiertes Erdgas
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Ball Cocks for Compressed Natural Gas

Application

The Hy-Lok CNG Series ball cocks require minimum maintenance and are designed for a long service life and high pressures. A 1/4 turn of the ball cock ensures quick open/closed control of the flow from the vehicle tank to the engine.

Quick open/closed control of the flow from the vehicle tank to the engine.

Hy-Lok CNG ball cocks have a cup spring-loaded seat. They are opened and closed with a 1/4 turn requiring minimum actuation force. The CNG ball cock is designed for bidirectional flow.

Pressure: up to 414 bar (6000 psi) at 38 °C (100°F)
Temperature: -40 °C to 121 °C (-40 °F to 250 °F)
Material: Stainless steel 316
Spindle packing material: PCTFE
Seat material: PEEK
Seal material: Viton

  • Various bores and flow coefficients (1.04 ≤ Cv ≤ 5.39)
  • Various connections (Hy-Lok compression fitting or NPT/ISO female thread)

  • 100% works test
  • In conformity with ECE R110 and AGA/CGA NGV for use in CNG-fuelled vehicles

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[Translate to Englisch:] Rückschlagventil für komprimiertes Erdgas
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Check Valves for Compressed Natural Gas

Application

The Hy-Lok 700H Series check valves are designed for the flow control of compressed natural gas. They are tested and approved for this application in accordance with AGA/CGA NGV 3.1 and ECE R110.

Reliable Opening at Defined Opening Pressure

Hy-Lok 700H Series check valves are designed in through-pass form with an opening element with rear stop and NBR seat. The opening pressure is easily recognisable from the type ring.

Pressure: up to 414 bar (6000 psi) at 38 °C (100°F)
Temperature: -40 °C to 121 °C (-40 °F to 250 °F)
   
Nominal opening pressure: 1/3, 1, 5, 10 or 25 psi
Material: Stainless steel 316
Seal material: NBR
Spring material: Stainless steel 302

  • Various connections (Hy-Lok compression fitting, NPT/ISO male and female thread, ZCO or ZCR screw fittings)

  • 100% works test
  • In conformity with ECE R110 and AGA/CGA NGV 3.1 for use in CNG-fuelled vehicles

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[Translate to Englisch:] Filter für komprimiertes Erdgas
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Filters for Compressed Natural Gas

Application

The natural gas vehicle filters are designed for the protection of critical engine components in CNG-fuelled vehicles. During fuelling, pollutants can enter the vehicle’s fuel tank. Such pollutants can come from compressors and storage facilities for the compressed natural gas. The filters are intended in particular for the filtering of oil, water and solid pollutants from compressed natural gas. The Hy-Lok filters remove more than 95% of all aerosols in the size range 0.3 to 0.6 micrometres.

Filtering of oil, water and solid particles from 0.3 to 0.6 micrometres

Thanks to their sturdy design, the Hy-Lok filters for compressed natural gas (CNG) are particularly durable and are easy to service. Their compact dimensions offer flexibility for the installation. The filter element can be easily replaced.

Pressure: up to 250 bar (3600 psi) at 38°C (100°F)
Temperature: -40 °C to 121 °C (-40 °F to 250 °F)
Nominal flow rate: 30 SCFM at 100 psi
Pressure drop: 0.5 to 1 psi
   
   
Material: Anodised aluminium
O-ring material: NBR
Spring material: Polyethylene (Grade 10)

  • 100% works test
  • In conformity with ECE R110 and AGA/CGA NGV for use in CNG-fuelled vehicles

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[Translate to Englisch:] Mikron-T-Filter – Serie FT
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Micron T-filters – FT Series

Application

As with the Hy-Lok filters, the FT Series of micron T-filters is designed for the protection of critical engine components in CNG-fuelled vehicles. The filter elements can be replaced without having to remove the housing from the line.

Filtering of oil, water and solid particles up to 6000 psi

The filter elements of sintered stainless steel can be changed without having to remove the filter from the pipeline system. The T-filter is compact and sturdy and has an integrated union nut.

Pressure: up to 414 bar (6000 psi) at 38 °C (100°F)
Temperature: -40 °C to 121 °C (-40 °F to 250 °F)
   
Material: Stainless steel 316
Filter element: Stainless steel
O-ring material: Viton
Element sealing material: PTFE

  • Various connections (Hy-Lok compression fitting, NPT/ISO male and female thread)

  • 100% works test
  • In conformity with ECE R110 and AGA/CGA NGV for use in CNG-fuelled vehicles

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[Translate to Englisch:] Absaugventil für komprimiertes Erdgas
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Extraction Valves for Compressed Natural Gas

Application

Hy-Lok extraction valves are intended for manual discharge, bleeding or emptying.

Bleeding of the system

The drain opening allows excess liquids or gases to be bled from the system lines. The valve housing has a crimped knurled cap to prevent undesirable removal from the housing.

Pressure: up to 275 bar (4600 psi)

Further information (working pressure, ordering information, dimensions, etc.) can be found in our catalogue “Extraction valves” (H-100BPV). 

  • Various inlet end connections (Hy-Lok compression fitting, NPT male and female thread, pipe socket, etc.)

  • 100% works test
  • In conformity with ECE R110 and AGA/CGA NGV for use in CNG-fuelled vehicles

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Pipe fittings for compressed natural gas

The Hy-Lok compression fittings are designed for outstanding gas-tight sealing and high resistance to vibrations.

Tested and approved for this application in accordance with ECE R110 (for use in CNG-fuelled vehicles).

Further information (working pressure, ordering information, dimensions, etc.) can be found in our catalogue “Pipe fittings”

 

CUA
Screw fitting, straight
CUR
Reducer union, straight
CLA
Screw fitting, L-shaped 90°
CTA
Screw fitting, T-shaped
CXA
Screw fitting, cross
CBU
Bulkhead screw fitting, straight
CMC
Male connector with outside thread
COM
Male connector, straight with sealing edge
CBMC
Male bulkhead connector, straight, bulkhead
CLMB
Male connector, L-shaped 45°
CLMA
Male connector, L-shaped 90°
CFC
Female connector, straight
CBFC
Female bulkhead connector, straight, bulkhead
CLF
Female connector, L-shaped 90°
CR
Reducer union, straight, with pipe socket
CBR
Reducer union, straight, bulkhead, with pipe socket
CSC
Male connector, straight, SAE/MS
CSLA
Male connector, L-shaped, swivelling
COS
Male connector, straight, with O-ring
CWC
Male connector, straight, with welding connector

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